Just emptied the sevice boiler and removed all the casing. The gicar is packed off slightly with 2 black wires running underneath it, both are easy to move so I can definately state they are not trapped.
There is no exessive water coming out of the anti-vac valve just as you say a couple of drops which evaporate off when up to temp.
The pump kicks in rather randomly, just to update I’m on day 3 with no problems (touch wood).
After the first time the pump overfilled and gave me wet steam I became very aware of the pump noises and would jump up and turn the three way switch off when it happened which of course stopped the overfill even when switched back to normal. It’s almost like it cleared whatever was causing the overfill.
Normal service is for the autofill to kick in when first switched on and run for about 10 seconds, if I draw water or after using steam I expect the pump to run but often only for about 5 seconds just topping up. I’m listening and mentally counting to make sure it’s not overfilling.
Prior to this overfilling episodes I did leave the machine on all day just on brew but now I don’t have confidence to do this.
Ian