so from what you have said so far and as you are pretty much always using the front panel gauge when you say it does and doesn’t make pressure sometimes….this rules out a blockage in the flow control system.
Secondly the statement that it doesn’t make pressure sometimes until you do that thing with the lever, sort of doesn’t make sense, as even if the boiler level dropped a bit, it would pretty quickly fill…unless water was finding it’s way back to the tank somehow. This can’t happen when the machine is cold, it can only happen when the boiler is hot….so a while after it heats up.
Vibration pumps usually prime fine when dry and the inlet tube is dry, but you never know.
- Check the tank tube to the pump is full…mine is a prototype, so the tubes are clear. I think production models used black tubing?
- Check the tube isn’t kinked
- Squeeze as much water as you can out of the tube, see if that recreates the problem?